Return to Website

Wizard Outboard Motor Forum

Welcome to the new Wizard Outboard Forum.

Wizard Outboard Motor Forum
Start a New Topic 
View Entire Thread
Re: Too Hot for yard work so down into the basement

Last few days have been both hot and humid by SE Michigan standards so a bit
of progress on both Mercury KD3S and KB3 to report.

Finished stripping down KB3 and figured out a way to use later pawls in
early starter rewind. All parts are pretty grimy so much cleaning ahead.

Honed replacement cylinder for KD3S, fitted rings and assembled powerhead.
The daylight at end of tunnel is getting brighter. This project will still
lack cowl and spark plug cover but only required 3 new rings a top crankshaft
seal and the block to leg gaskets (other gaskets were made from gasket stock)
Cleaning supplies and paint a given for an old merc. Other than misplacing prop nut nothing out of ordinary. It remains to be seen if coil is as good as it looks.New rings and hone resulted in solid compression.

KB3 project does not appear to have any unresolved problems except replacement powerhead did not get a full tear down.
May have to take another look inside as it may be called upon to run.

One new bit of knowledge...lower drive shaft leather seal is not hard to
make and look to be as good as original seal was when new.

If ANYONE is working on an Early Mercury K Model or has a toughie to work
on PLEASE feel free to join discussion. If there is any way another "Little
Old Merc" can be revived count me in.